3D Router: When a CNC Machine Is Overkill. - Powerful Handmade site

3D Router: When a CNC Machine Is Overkill.

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Introduction: 3D Router: When a CNC Machine Is Overkill.

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The concept arose after coping with the difficulties and lack of time in getting ready for positive CNC jobs. Sometimes I spent extra time getting ready for the CNC than the paintings itself. With this guide router, you’ll be able to make holes or mill very speedy. A 43mm Clamping Collar makes it very flexible and you’ll be able to alternate the milling software to drill very speedy.

There are surely a variety of picket router desk and CNC router plans floating round in our on-line world. What makes this venture noteworthy are the characteristic set and the cleverness of the way it’s all put in combination and designed for max versatility. This router desk can be utilized as a Three-axis drill press, sanding station, a 2D router, and you’ll be able to do easy shapes 3D milling by way of a reference type. Using a collection of equipment, you’ll be able to additionally minimize circles, straight-cut squares, and minimize to a 2D reference type.

The makes use of of this software are various. I’m a guitar maker and my plan is composed of devising a number of templates of guitar our bodies and necks to be made with the 3D Router, with out switching on my CNC. Besides, it will also be used for different woodwork duties. I’ve attempted to make a design which will also be simply constructed, with relatively easy and inexpensive. Check out the Youtube video.

  • Overall dimensions: 800mm top, 740mm width and 700mm intensity.
  • Useful dimensions: 425mm in X Axis, 535mm in Y axis and 185mm in Z axis.

What You’ll Need:

  • Woodworking gear
  • A sheet of 18mm thikness plywood (2500x1250mm)

  • 32 ball bearings (608)
  • five Lineal meters L perfil of metal (1mm thikness)
  • 500mm metal piper, 10mm external diameter and 8mm interior
  • Numerous M8 and M6mm metric screw
  • Numerous M8 and M6mm Washers
  • Numerous wooden screw
  • Number 23 Metal spring 140 x 22mm

You too can take a look at my website online! www.paoson.com

Epilog Challenge:

This software could be very helpful for Luthier jobs, to engrave truss rod covers, pickguards, alternatives and different guitar portions, even to engrave my brand.

Youtube Video

Step 1: Designing the Project.

Designing the Project.
Z Axis perspective.jpeg
3D Router2.jpeg

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I’ve designed the venture in Autocad, a 3D type which I made a number of building layouts for. Plans are to be had on my website online. Parts of the format will also be life-size published; you’ll be able to paste them at the plywood and minimize, or simply use the plans as a reference after which measure, as I typically do it.

Step 2: Starting the Project.

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Using my selfmade Router & Saw desk to begin this venture. Making this software calls for nice precision and substantial enjoy in woodworking. Cuts will have to be completely immediately and sq.. They will have to be axis parallel and smartly aligned, to steer clear of bumps on bearings, in a different way, the software will get started vibrating.

Step Three: Assembling Table and X Axis.

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Finish reducing, sanding and get ready the entire items in step with plans. Then, get started assembling the axis steel profiles (L-shaped). They will have to be fabricated from iron or metal. I have used aluminum, however, as it’s softer than the bearings, a groove will also be made at the steel profiles, which after longer term use might purpose width . You can glue it or screw it fighting the screws from touching the bearings. Use a rule to go away them paralell and immediately.

Step four: Finishing X Axis and Beginning Y Axis.

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Once the X-Axis bench is assembled, get started with the bearings of this Axis, as you’ll be able to see on minute 2.45, we will have to amplify the 8mm hollow within the route and spaces which can be marked at the plans to regulate bearings to the steel profile, to forestall width. Use dowels to enhance some portions that require extra energy.

Step five: Continue Assembling Y Axis.

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When the Y axis body is assembled, prior to beginning with the Z axis, keep in mind that that this body will have to be completely sq. to be able to faultlessly slide alongside the palms of the X axis. So some distance, we have now accomplished many of the paintings!

Step 6: Finishing Y Axis.

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Assemble the bearings that move alongside the Y axis body and take a look at the Z-axis bearings prior to mounting this section at the gadget. Cut and take a look at the Z axis spring.

Step 7: Starting Z Axis.

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Continue with the Z axis, assembling all portions. The 43mm Clamping Collar will have to be very actual, do it with the suitable drill bit or a CNC. Make positive the milling gadget is definitely mounted as a result of it would come off with the vibration.

Step eight: Assembling Z Axis and Accessories.

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End the Z axis with the actuating lever and different equipment such us the elevator keep an eye on, speedy clamping sleeves and the axis brakes, whish also are made out of 18mm plywood. We will have to additionally end the guideway and the worktable.

Step nine: Ending Z Axis, 2-3D Followers and Circles Follower.

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This is the top of the 3D Router venture. Finish the Z axis and the two and 3D fans. The portions that fasten those fans will have to be very company and protected. Use glue and screws.

Step 10: Electric Guitar Body at the 3D Router (part1)

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Before beginning this venture, I set up a block at the Z axis in an effort to mill from the rear, with no need to drag the lever, which may be very helpful for positive items of labor with the 2D Follower. I made the templates in a CNC for the 2D contours y for the 3D best of the guitar. If you do not need a CNC, I like to recommend that you simply organize them from somebody who has them. They is also made by way of hand however, whether it is accomplished as it should be, some just right templates could also be used to replicate a task at any time! In this case, lets additionally use a actual guitar as a template. I made two bases of 700x350x10mm on MDF in an effort to cling and find the items to be labored on.

Step 11: Electric Guitar Body at the 3D Router (part2)

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The bearing of the 2D Follower will have to have the similar diameter because the router bit, or set up a smaller bearing in case you are on the lookout for a larger milling cutter than the only within the template itself. The intensity of each and every move on Z axis is dependent upon the fabric and the paintings software. As you’ll be able to see within the video at 2’50 min, the 2D Follower can be utilized from forward or from the again. Personally, I want from the again as a result of I believe extra comfy with the template.

Step 12: Electric Guitar Body at the 3D Router (part3)

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I decrease the entire parts of the Y axis, bringing the milling cutter with regards to the piece to be labored on. Then, I alter the peak of the contact probe in an effort to use the 3D Follower. As I’m going to decrease the quilt by way of passing a number of occasions on Z, I first go away the milling cutter at a quite upper degree than the contact probe. In the closing move, those heights will have to be similar. As with the 2D Follower, I want milling from the again as a result of I believe extra comfy with the template and it’s much less bad.

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